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A robotic success

from Jæren

Robot production at ABB Bryne, circa 2008. Photo: ABB

How could a small factory that produced trolleys and wheelbarrows become the world leader in industrial robots? The Trallfa story is an exciting piece of Norwegian industrial history. It started with a robotics environment that was established in Rogaland in the early 1960s, led by a visionary technology developer, Ole Molaug. And a trolley factory owner who had read about robots, and wanted a painting robot for his own use. But then they discovered that such a thing did not exist yet! They had to make it themselves, and thus they started a completely different industrial adventure.

By Dag Andreassen , conservator at The Norwegian Museum of Science and Technology


From trolleys to robots

The trolley factory at Bryne was started by Nils Underhaug in 1941, and produced wheelbarrows and other trolleys at Bryne. Underhaug was a modern-oriented industrial leader who was constantly looking for better ways to produce the trolleys. Rationalization and modern production were in the air at this time, and much discussed. Underhaug was excited about robots, which were widely discussed, but then discovered that there was no one on the market who could do what he thought would be a good idea to leave to a robot: It should spray paint wheelbarrows to prevent people from coming into direct contact with the dangerous chemicals from the painting. The search for such a robot began in 1964 - and accustomed as they were to finding local solutions, they decided to make one themselves, in collaboration with local technical forces.

The Norwegian Museum of Science and Technology 's Trallfa robot was a main feature of the museum's anniversary exhibition Ting in 2014. It is now on display in the computer exhibition I/O. It is a Trallfa TR 400 that was used in production at the plastics company Lærdal in Stavanger, best known for its first aid training dummies. The robot spray-painted dummies' heads for over 32,000 hours from 1988 to 2009. Photo: NTM

The Norwegian Museum of Science and Technology 's Trallfarobot in motion at the Lærdal factory . Photo: NTM

How could the manufacturer of this become a world-leading robot manufacturer? Photo: Jærmuseet

Automation for industry

The company Jæren Industri Automation was established with a share capital of NOK 30,000, and Ole Molaug was employed there together with a couple of other engineers. It turned out to be more time- and cost-consuming to develop computerized industrial control equipment than the pioneers might have thought, and the company's coffers quickly ran out. When the shareholders did not want to put up more money, Trallefabrikken took over the project and some of the employees in Jæren Automation. The project thus gained a committed business owner in Nils Underhaug, who had both capital and visions for the robot's industrial future.

It was therefore decided to invest in the development of a painting robot as the first project. This was partly based on Trallfa's own need for painting wheelbarrows and other equipment in its own factory, but also based on an assessment of what would probably be the largest market for industrial robots in the short term. Spray painting in industry had then come into greater focus both due to the need for faster and smoother production, but not least for reasons of the working environment and safety for workers, where painting workers in particular were exposed to solvent damage. Replacing dangerous jobs with industrial robots was less controversial than replacing jobs in general.

Robot that imitated man

In 1967, the first prototype of the Trallfa painting robot was finished. Even by modern robotic standards, it was pretty advanced: even though it only had two joints and a movable spray head, it was sufficient to get the job done. The most impressive thing was that it could be programmed by an experienced painter doing the movements, and the robot would follow and record the human's movement on magnetic tape, which could then be played back over and over as a machine copy of the painter's movement.

The first Trallfaro robot was used internally in the trolley factory. In 1969, the first commercial robot TR 400 was ready for the market. The first customer was the Swedish bathtub manufacturer Gustavsberg, who used the robot in the picture from 1969 to 1989 – an incredible 20 years. It can today be found in the Vitengarden at the Jærmuseet. Photo: Jærmuseet

Worldwide success and center for ABB

The prototype was then further developed into a separate industrial product that could be marketed from 1969 as the first spray painting robot Trallfa 2000, if this and later models were

produced in thousands at Bryne and exported all over the world. The trolley factory at Bryne was a great success on the world market. At one point, every third car and 70% of all the world's computers will have been spray painted by an ABB robot, originating from Jæren.

The robot division of Trallefabrikken, Trallfa Robot, was taken over in 1985-89 by Swedish ASEA, which later became ABB. The industrial giant, which became one of the world's leading manufacturers of industrial robots, retained the department at Bryne as its premier production and development environment. Production in Rogaland was shut down in 2011, but ABB still has one of its global competence centers for robots in Bryne.

Robot production at ABB Bryne, circa 2008. Photo: ABB

What characterizes an industrial robot?

Industrial robots have no intelligence. They can do exactly what they are programmed to do, over and over without stopping for a long time. Programming and controlling robots in production are typical tasks in modern industry.

Mobility, sensor control and programming are the most important things that distinguish industrial robots from other advanced production equipment. Industrial robots can perform heavy, dangerous and repetitive sequences in production, they are used for transport, product packaging and warehouse management.

Industrial robots taking work away from people?

Every year, 150,000 new robots are installed in factories worldwide. In Denmark and Sweden, there are 150 robots for every 10,000 workers. In Norway, there are only 40. It is a stated aim to increase the robot density in Norway.

In the same way that many protested that early industrial machines mechanized away jobs, people have been concerned that industrial robots would threaten jobs. Robots have also reduced the need for labor in many parts of the production lines in industry.

At the same time, this helps to make the industry more efficient and competitive, thus contributing to secure jobs. Robots have often taken over dangerous and monotonous tasks, and contributed to making industrial work safer, more varied and interesting.

Robots' place in industry was hotly debated. Newspaper clippings.


Last modified

04 September 2024
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